Long-term energy saving and stable operation | 30HP water-cooled
industrial chiller
1. Product Overview
This 30HP water-cooled chiller is specifically designed to meet
industrial cooling requirements. With its outstanding performance
and reliable quality, it is widely applied in numerous industries
such as plastic processing, chemical engineering, pharmaceuticals,
and food processing. Through an efficient water-cooling circulation
system, it can quickly and stably supply low-temperature cooling
water to equipment, effectively ensuring the efficient operation of
the production process.
2. Parameter Table
Parameter | Details |
|---|
Model | AWK - 30HP Water - Cooled Chiller |
Cooling Capacity | 30HP (approximately 102kW) |
Temperature Control Range | 5°C - 40°C (customizable) |
Refrigerant | R410A (environmentally friendly) |
Compressor Type | Scroll Compressor |
Water Pump Flow Rate | 17.6m³/h (optional based on requirements) |
Water Pump Head | 22m (optional based on requirements) |
Power Supply | 380V/50Hz (customizable) |
Power | 23.4kW |
Noise Level | ≤70dB (A) (at a distance of 1 meter) |
Overall Dimensions | Length × Width × Height: 2030mm × 910mm × 1820mm |
Weight | Approximately 1250kg |
3. Product Advantages
High-efficiency Refrigeration: Equipped with advanced compressor technology and optimized
evaporators and condensers, the chiller has a cooling capacity of
up to 105kW (30HP). The scientific heat exchange design
significantly improves the refrigeration efficiency, which can
reduce the water temperature to the set temperature in a short
time, providing stable and powerful cooling support for your
production equipment and reducing the downtime caused by equipment
overheating.
Energy-saving and Consumption Reduction: Using an intelligent variable frequency control system, it can
automatically adjust the compressor speed according to the actual
load demand, reducing energy consumption. Compared with traditional
chillers, it can save more than 30% of electricity. Meanwhile, the
efficient water-cooling system makes full use of environmental
water resources, dissipating heat through the cooling tower,
further enhancing energy utilization efficiency and reducing
operating costs.
Stability and Reliability: Key components are all selected from internationally renowned
brands, such as high-performance compressors, high-precision
electronic expansion valves, and high-quality copper tube heat
exchangers, ensuring excellent stability and durability of the
chiller. In addition, a complete set of protection devices,
including high and low-pressure protection, overload protection,
and anti-freezing protection, comprehensively safeguard the safe
operation of the equipment, reducing maintenance frequency and
extending the service life of the equipment.
Intelligent Control: It is equipped with an advanced microcomputer control system, and
the operation interface is simple and intuitive. Users can easily
set parameters such as temperature and operation mode through the
touch screen and monitor the equipment operation status in real
time. At the same time, the system has a fault self-diagnosis
function, which can quickly locate the fault point and display
alarm information, facilitating timely maintenance and improving
equipment management efficiency.
Flexible Adaptation: Customized design is supported. According to the special needs of
different customers, personalized adjustments can be made to the
chiller's dimensions, interface types, control methods, etc.,
ensuring a perfect fit for various complex industrial environments.
4.Applications:
Plastic Processing Industry: Used for mold cooling of equipment such as injection molding
machines, extruders, and blow molding machines, effectively
improving the molding quality and production efficiency of plastic
products, and reducing defects such as product deformation and
shrinkage.
Chemical Industry: Providing stable cooling for chemical reactors, condensers, and
other equipment, ensuring that chemical reactions occur under
appropriate temperature conditions and guaranteeing product quality
and production safety.
Pharmaceutical Industry: Meeting the cooling requirements of pharmaceutical equipment,
such as freeze dryers and drug crystallization equipment,
maintaining strict temperature control standards during the drug
production process, and ensuring drug quality.
Food Processing Industry: Used for refrigeration of food freezing and refrigeration
equipment, as well as environmental cooling in food processing
workshops, extending the shelf life of food and maintaining the
freshness and taste of food.
5.Maintenance and Servicing Suggestions
1)Daily Inspections
Equipment Operation Status: Check the operation sound of the chiller daily to ensure it is
normal, and there is no abnormal vibration or noise. If any
abnormalities are found, stop the machine immediately for
inspection to avoid further damage to the equipment.
Temperature and Pressure: Closely monitor the inlet and outlet water temperatures and
pressure values of the chilled water and cooling water, ensuring
they fluctuate within the normal range. In case of abnormal
temperature or pressure, check whether there are leaks, blockages,
or other problems in the refrigeration system.
Electrical System: Check for any looseness or overheating of electrical components,
and ensure that the wiring connections are secure to prevent safety
accidents caused by electrical failures.
2)Regular Maintenance
Filter Cleaning: Clean the chilled water and cooling water filters every 2 - 4
weeks to prevent impurities from blocking the pipes, which may
affect the water flow and refrigeration effect. Replace the filter
immediately if it is damaged.
Condenser Cleaning: Conduct a comprehensive cleaning of the condenser every 3 - 6
months. Use professional cleaning agents to remove scale and dirt
on the surface, ensuring good heat dissipation of the condenser and
improving refrigeration efficiency.Compressor Maintenance: According to the requirements of the compressor operation manual,
regularly replace the lubricating oil and oil filter, and check the
tightness and wear of the compressor to ensure stable operation.
Electrical System Inspection: Conduct a comprehensive inspection of the electrical system once
a year, including insulation resistance testing, voltage and
current measurement, etc., to ensure the safety and reliability of
the electrical system.
3)Seasonal Maintenance
High-temperature Summer Season: Strengthen the heat dissipation management of the equipment.
Regularly check the operation of the cooling tower to ensure that
the cooling tower fan and water pump are operating normally. Refill
the cooling water in a timely manner to prevent the equipment from
overloading due to high temperatures.
Low-temperature Winter Season: If the chiller is not used for a long time, drain the chilled
water and cooling water to prevent pipes and equipment components
from cracking due to freezing. If necessary, add antifreeze to
protect the system.
4)Professional Maintenance
It is recommended to invite a professional chiller maintenance team
to conduct a comprehensive maintenance of the equipment once a
year, including system performance testing, component calibration,
and replacement, etc., to ensure that the chiller always maintains
the best operating condition.
When the equipment fails and cannot be solved by yourself, contact
the manufacturer's after-sales service personnel in a timely
manner. Do not disassemble the equipment without authorization to
avoid causing greater damage.
6. After-sales Service
We provide comprehensive and high-quality after-sales services,
including online equipment installation and commissioning,
operation training, 24-hour fault response, etc. Our professional
technical team is always ready to solve any problems you encounter
during the use of the equipment, giving you peace of mind.
